ABOUT ARYA

We are a specialized Wire Harness Design & Manufacturing Unit delivering reliable interconnect solutions for automotive, industrial, electronics, and energy applications. With advanced design tools, automated production equipment, and strict quality systems, we ensure precision, durability, and compliance with international standards. Our focus is on customized harness engineering that meets client-specific requirements for performance, safety, and cost efficiency

Design & Engineering

Our in-house design team uses industry-leading CAD platforms such as AutoCAD, CATIA, and EPLAN for harness layouts, schematics, and BOM generation.

Key Strengths:

3D Harness Routing & Flattening in CATIA for automotive and aerospace applications.
EPLAN Harness ProD for industrial wiring systems.
Optimized design for weight reduction, EMI/EMC compliance, and serviceability.
Quick prototyping capability to support NPD (New Product Development) cycles.
Reverse engineering and redesign services for obsolete harnesses.

Manufacturing Capabilities

Our manufacturing shopfloor is equipped with state-of-the-art automatic machines for highvolume
and high-quality harness production.

Facilities Include:

Automatic wire cutting, stripping, crimping & twisting machines ensuring accuracy and repeatability
Customized harness board setups for small, medium, and large harness assemblies
Heat-shrink tubing, braiding, sleeving, and taping stations for insulation and mechanical protection.
Ultrasonic welding for high-current connections.
Labeling, coding & marking systems for traceability.

Wire & Component Range

Wire size capacity: 0.2 sq.mm – 50 sq.mm
Wide range of single-core, multicore, shielded & unshielded cables
Use of OEM-approved terminals, connectors, lugs, and accessories
Sourcing from certified suppliers ensuring long-term reliability

Testing & Quality Assurance

Quality is built into every process step, backed by automation and compliance.

Automated Continuity Testing to detect open/short circuits
High-Voltage (Hi-Pot) Testing up to 3KV for insulation strength
Pull-force testing for crimp validation
100% harness inspection before dispatch
Documentation and traceability as per customer & regulatory norms

Infrastructure & Facilities

Our facility is designed to support flexible production volumes – from prototype harnesses to large-scale batch manufacturing.

Manufacturing Area:
2000 sq.ft. (customize with your figure)
Design & Engineering Office:
Equipped with CAD/CAM workstations.
Testing Lab:
Equipped with automated testers & calibration instruments.
Tool Room:
For crimping tools, harness boards, and jig maintenance
Stores & Logistics:
Organized for FIFO, ESD-safe storage, and quick turnaround

Technical Capabilities & Capacities

Production capacity: 50,000 harnesses/month (mention your actual figure, e.g. 50,000 harnesses/month).
Wire size handling: 0.2 – 50 sq.mm.
Harness length capability: up to ___ meters (customize as per your max build).
Supported industries: Automotive, Railways, Aerospace, Defence, Electronics, Renewable Energy, Consumer Appliances.
Custom-built solutions for high-temperature, vibration-resistant, waterproof, and shielded harnesses